Control Troubleshooting - Infra-red Inspections
Evaporative Cooling Tower - Cooling Tower Cells
From repair of evaporative cooling tower gear drives to ongoing maintenance of cooling tower cells, IPMR is the solution for all aspects of cooling tower gear drive repair.
IPMR quality cooling tower gear drive repair includes step-by-step disassembly, detailed inspections and measurements to identify any electrical and mechanical damage. Driveshaft service includes re-tubing, straightening & dynamic balancing.
All mechanical repairs on shafts, bearing journals, end bells, fans, etc., are handled in-house by experienced machinists.
Old motor windings are stripped in a temperature controlled burnout oven to prevent efficiency loss from lamination damage. Motors are then rebuilt using the highest quality wire, insulation, and varnish for long-lasting repairs in the most severe industrial environments.
Depending on your needs, repaired drives can be tested for correct electrical and mechanical operation. During these tests, voltage, current, bearing temperature and vibration are closely monitored and documented.
Step Down Transformer - Variable Transformer - AC Transformer
No matter the make, model, or age of your equipment, IPMR offers complete electric power transformer repair services. Whether it’s a step down transformer, a variable transformer, or an AC transformer, IPMR is considered by industries throughout the tri-state as the reliable single source for all aspects of transformer repair.
IPMR quality transformer repair includes complete disassembly, cleaning, rewinds, insulation testing, impulse testing, failure analysis, leak repair, oil testing, gasket/bushing repair, pressure clamping and all replacement parts. All mechanical repairs are handled in-house by experienced machinists.
Old motor windings are stripped in a temperature controlled burnout oven to prevent efficiency loss from lamination damage. Motors are then rebuilt using the highest quality wire, insulation, and varnish for long-lasting repairs in the most severe industrial environments.
Depending on your needs, repaired drives can be tested for correct electrical and mechanical operation. During these tests, voltage, current, bearing temperature and vibration are closely monitored and documented.
IPMR, through it division of R&H Industrial Friction Service, has established a long-standing reputation among friction material businesses of providing first-rate service on brakes and clutches within in the manufacturing, logging, mining industries and beyond. Visit us online to learn more about our quality services.
Reduced Vibration of Electric Motors
In order to provide smooth, reduced vibration performance and longer life for your electric motor, IPMR offers complete static dynamic balancing services. IPMR offers complete in-house and on-site balancing. In addition to the traditional static balancing, IPMR’s dynamic balancing machinery assures virtually vibration free operation of both new and reconditioned/repaired motors.
Metalizing - Electric Welding - Straightening
Proper shaft reconditioning can improve performance while extending the life of your motor by many years. After disassembly, shafts undergo straightness, sensitive dimension and balance checks as part of our intensive analysis. Then, IPMR’s experienced technicians recondition your shaft to like-new condition through metalizing, electric welding and straightening. Upon completion, your shaft is subjected to exhaustive quality testing to assure optimum performance.
Quality Babbitt Bond - Shaft Clearance - Oil Relief and Oil Holes
Rebabbitting of your industrial bearings, particularly for heavy mill applications, can improve performance while extending the life of your motor by many years. Once in-house, IPMR technicians remove the old babbitting and pour new. The rebabbitted bearing is then re-machined back to tolerance. Then, they are carefully checked for proper shaft clearances, correct sizing of oil relief and oil holes, and concentricity. Ultrasonic testing assures the quality of the babbitt bond to the housing.
IPMR offers complete rectifier repair services for your industrial application including complete disassembly, cleaning, testing and repair.
As part of our ongoing commitment to keeping our customer’s pumps and motors in optimal operating condition, IPMR’s service and maintenance complex offers a full line of technical services including:
Industrial Pump and Motor Repair uses state of the art infrared scanning and thermal imaging to detect problems with electric motors. The thermal imaging helps our technicians identify overheating areas of an electric motor and helps to single out problems faster and more accurately than older methods of repair.
Infrared Scan - Thermal Imaging Example .
Industries across the tri-state trust IPMR for reliable diagnostics of their business’s motor performance problems, particularly when it comes to vibration analysis. Excessive vibration not only provides undue stress on your motor, it is often a symptom of a greater problem. IPMR can come to your facility and perform extensive vibration analysis. Our technician can identify frequencies/vibrations and quickly determine the cause of the problem as well as propose the most effective solution. All diagnostics, testing and analysis are handled by IPMR’s experienced machinists.
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